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UV Protected Outdoor Polycarbonate - Clear and Colored

Cut-to-Size Calculator

Enter Specifications
Color
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Length
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From $15.00
Edge Finish

Machined and rounded edges available starting at sizes 6"x6" (152x154mm) or greater.

For gluing
Photo of routed edges
Edge Shape
Minimum length 6" Minimum length 155 mm
$1.55 per lineal
$5.09 per lineal
NOT AVAILABLE FOR THIS ITEM
Corner Shape
$6.50 / pc | 1-4 corners
inches
Illustration of measuring radius corners
$7.25 / pc | 1-4 corners
inches
Illustration of measuring chamfered corners
Holes
hole
diameter
holes
per sheet

After placing your order you will receive an email with instructions for sending us hole sizes and their locations.

Please note any special instructions in the comments during checkout.


Cut-to-Size orders are currently taking 2 to 3 days (Monday-Friday) to process

Cut to size orders are cut with table and CNC panel saws and have a cut tolerance of +/- 1/32". Plastic sheets have a thickness tolerance of +/- 10% and can have thickness variations throughout the sheet. Cut to size items cannot be returned for a refund or exchange.

Sheet sizes, colors, thicknesses and products available on our website are available at TAP Plastics stores.

Visit or contact your local TAP Plastics store where cut-to-size orders often take less than five minutes, start to finish.

Cut-to-Size UV-Protected Polycarbonate Sheets

Tough, transparent, and built to last. TAP Plastics’ UV-stabilized polycarbonate sheets combine the strength of Lexan® with the optical clarity of glass—at half the weight. Each sheet is UV-resistant on both sides to block up to 99% of harmful rays, preventing yellowing and haze over time. Choose from clear, translucent sign white, or transparent smoke gray in custom cut-to-size dimensions for glazing, protection, safety, skylights, and more.

Why Choose UV-Resistant Polycarbonate

  • Virtually Unbreakable: 200× stronger than glass and highly impact-resistant.
  • UV Protection: Built-in barriers prevents discoloration, loss of clarity, and degradation.
  • Lightweight: Half the weight of glass for easier handling and installation.
  • Thermoformable & Fabrication-Friendly: Easily machined, bent, or formed.
  • Weather-Resistant: Withstands heat, cold, and humidity without warping.
  • Translucent Sign White: Excellent hiding power and illumination for backlit signage.

Comparable to UV-protected Lexan® and Makrolon® sheets in performance.

Common Applications

  • Greenhouses and skylights
  • Window Glazing
  • Replacement Safety Glass
  • Outdoor signage
  • Protective barriers and sneeze guards
  • Machine guards and safety shields
  • Patio and porch enclosures

Cut-to-Size Service

Use our Cut-to-Size Calculator to get instant pricing on custom widths, lengths, and quantities in millimeters or inches. Each sheet is precision-cut with ±1/32" accuracy and ready to install.

Fast turnaround: Online orders processed in 2–3 days (Monday–Friday), or visit any TAP Plastics store for same-day service.

Product Highlights

Property Details
UV Protection Both sides standard
Light Transmission 87% (Clear)
Haze 1% typical
Colors Available Clear, Sign White, Smoke Gray
Thickness Range 3/64" (0.040") – 5/8" (0.590")
Warranty 10-year limited warranty against yellowing & light loss
Certifications UL 879 compliant for electric sign components
Fabrication Easily cut, drilled, bent, or thermoformed
Recyclable Yes

Comparing Polycarbonate vs. Acrylic

Feature Polycarbonate Acrylic
Impact Strength 200× glass 17× glass
UV Resistance Excellent (UV both sides) Excellent
Clarity High Very high
Scratch Resistance Moderate Higher
Thermoformable Yes Yes
Cost Slightly higher Lower
View Technical Data
Property Measurement Performance
Tensile Stress at Yield 9.3 × 10³ psi Excellent
Flexural Modulus 3.5 × 10⁵ psi Rigid
Izod Impact Strength 17 ft-lb/in High
HDT @ 264 psi 250°F
Coefficient of Thermal Expansion 3.75 × 10⁻⁵ in/in/°F

Values are averages and should not be used for specification purposes. See Technical Information links below for full specifications.

Care and Maintenance

Clean with mild soap and water using a soft cloth. Avoid ammonia-based cleaners or dry wiping, which can cause static or scratching. Dry with a damp microfiber cloth or non-abrasive sponge to prevent streaking.


Large Clear Polycarbonate Sheet Prices

Looking for large sheets of Clear UV-Protected Polycarbonate? The following standard sheet sizes including 4x6, 4x8 and 6x8 foot sizes, are available to order exclusively by contacting your local TAP Plastics store or emailing info@tapplastics.com:

Sheet Dimensions (W × L × Thickness) Full Unit Price Qty of 5+ Price
48" × 96" × 3/64" (0.040") $55.20 $49.68
48" × 96" × 1/16" (0.060") $67.20 $60.48
48" × 96" × 3/32" (0.093") $99.75 $88.78
48" × 96" × 1/8" (0.118") $111.20 $100.08
60" × 96" × 1/8" (0.118") $156.00 $140.40
48" × 72" × 1/8" (0.118") $90.60 $80.54
72" × 96" × 1/8" (0.118") $181.20 $163.08
48" × 96" × 3/16" (0.177") $166.40 $149.76
60" × 120" × 3/16" (0.177") $296.25 $266.63
48" × 72" × 3/16" (0.177") $127.20 $113.05
72" × 96" × 3/16" (0.177") $254.40 $228.96
48" × 96" × 1/4" (0.236") $221.60 $199.44
60" × 120" × 1/4" (0.236") $405.00 $364.50
48" × 72" × 1/4" (0.236") $169.80 $150.95
72" × 96" × 1/4" (0.236") $339.60 $305.64
72" × 120" × 1/4" (0.236") $486.00 $437.40
48" × 96" × 3/8" (0.354") $352.80 $317.52
60" × 120" × 3/8" (0.354") $593.65 $534.29
48" × 96" × 1/2" (0.472") $445.60 $401.04
48" × 96" × 5/8" (0.590") $532.80 $479.52

Full Sheet Pricing

Whether you're sourcing sheets for a commercial buildout, OEM production, or architectural fabrication, TAP offers pricing on bulk sheet orders. Let us help you meet your material needs efficiently. Prices vary by location.

Important Delivery Information: Full-size sheets ship via freight on a pallet. A loading dock or forklift is required at the delivery location for safe unloading. If you do not have freight receiving capabilities, please contact us before ordering to discuss alternative options. For freight shipping quotes, please be sure to include size, color, thickness, quantity, and ship-to address.

Contact your nearest TAP Plastics or email info@tapplastics.com for pricing and to place your order.




TAP Video: What is a polycarbonate sheet?


TAP Video: How to cut plastic sheet


TAP Video: How to build a box with plastic



 

Full Size Sheets Are Available! Check out TAP's available sizes.
Did you know polycarbonate is often called lexan?

Custom Counter Top
Custom Lexan Counter Top

Countertop covered using a sheet of break resistant polycarbonate.