Cut-to-Size orders are currently taking 2 to 3 days (Monday-Friday) to process
Cut to size orders are cut with table and CNC panel saws and have a cut tolerance of +/- 1/32". Plastic sheets have a thickness tolerance of +/- 10% and can have thickness variations throughout the sheet. Cut to size items cannot be returned for a refund or exchange.
Sheet sizes, colors, thicknesses and products available on our website are available at TAP Plastics stores.
Visit or contact your local TAP Plastics store where cut-to-size orders often take less than five minutes, start to finish.
Commercial-Grade Polyethylene Cutting Board Material, Cut to Size
TAP Plastics’ custom-sized HDPE cutting boards are made from King CuttingBoard® high-density polyethylene (HDPE)—the industry-standard polyethylene cutting board material used in commercial kitchens, food processing plants, and institutional prep environments.
Designed for high-volume food preparation, these plastic cutting boards are non-porous, non-splintering, and resistant to moisture, bacteria, and chemicals. With TAP Plastics’ cut-to-size service, you can order large plastic cutting boards or exact custom dimensions to fit prep tables, butcher stations, buffet lines, and production workflows—without trimming, laminating, or compromising sanitation.
Why HDPE Is the Preferred Cutting Board Material
Unlike wood or composite boards, HDPE polyethylene cutting boards do not crack, warp, or absorb moisture. The solid polymer structure resists deep gouging and does not harbor bacteria, making it compliant with strict commercial sanitation requirements.
Key Performance Advantages:
- Non-porous & non-absorbent – Will not trap bacteria, odors, or moisture
- Knife-friendly surface – Won’t dull blades like glass, stone, or metal
- Textured, non-slip finish – Helps stabilize knives during repetitive prep
- Non-splintering plastic – No cracking, chipping, or fiber shedding
- Chemically resistant – Withstands sanitizers, detergents, and food acids
- Dishwasher safe – Easy to clean, sanitize, and maintain
This is why poly cutting board material made from HDPE is required or strongly preferred in many commercial kitchens and food processing facilities.
Custom Polyethylene Cutting Boards — Made to Your Size
TAP Plastics cuts HDPE cutting boards to nearly any length and width, with thicknesses available up to 1 inch. This makes it easy to order:
- Large plastic cutting boards for butcher blocks and prep tables
- Custom boards for buffet lines and salad bars
- Full-surface cutting panels for food processing equipment
- Drop-in replacements for worn or damaged boards
Optional fabrication services include rounded corners, machined edges, and custom finishing. Many orders are completed same day, often in under five minutes at participating locations.
Commercial & Industrial Applications
King CuttingBoard® HDPE sheets are widely used in:
- Commercial kitchens and restaurant prep areas
- Meat, poultry, and seafood processing
- Grocery store and deli prep stations
- Catering and banquet facilities
- Institutional food service (schools, hospitals)
- Portable cutting stations and food trucks
The natural white polyethylene color provides a clean, sanitary appearance that meets expectations for regulated food environments.

Food Safety & Compliance
- FDA compliant (21 CFR 177.1520)
- NSF Listed (Standard 51)
- Approved for direct and indirect food contact
- Accepted by the US Department of Agriculture
Care & Maintenance (Commercial Best Practices)
HDPE cutting boards are easy to clean and maintain:
Wash with hot, soapy water or run through a dishwasher
Sanitize using 1 tsp bleach per 1 quart of water
Rinse thoroughly and allow to air dry
Light resurfacing is possible if scoring occurs
Unlike wood cutting boards, HDPE will not swell, rot, crack, or splinter when exposed to heat and moisture during cleaning.
Material Properties (King CuttingBoard® HDPE)
| Property | ASTM | Typical Value |
|---|---|---|
| Density | D1505 | 0.955 g/cc |
| Tensile Strength @ Yield | D638 | >4,100 psi |
| Tensile Modulus | D638 | 255,000 psi |
| Elongation @ Break | D638 | >600% |
| Flexural Modulus | D790 | 185,000 psi |
| Durometer | D2240 | Shore D 68 |
| Heat Deflection Temp @ 66 psi | D648 | 167°F |
| Brittleness Temperature | D746 | <-105°F |
| Flammability Rating | UL94 | HB |
Why Order HDPE Cutting Boards from TAP Plastics
TAP Plastics combines industrial-grade materials with precision cut-to-size fabrication, giving commercial customers exactly what they need—without excess waste or long lead times.
If you’re asking, “What cutting board do commercial kitchens use?”—this is it.
- King Cutting Board Physical Properties Datasheet
- King Cutting Board Safety Data Sheet
- King Cutting Board Care and Maintenance
- King Cutting Board Antimicrobial Literature
- HDPE Chemical Resistance Chart
- For fractions, decimals and millimeters conversion chart, click here.
Note: Meets requirements of FDA Reg. No. 21CFR177.1520 for olefin polymers. Listed by NSF International (National Safety Foundation), Standard 51. Acceptable for Food, Non-Food, and Splash Zones. Accepted by the US Dept. of Agriculture
These plastics are industrial grade and may come with slight imperfections. They do not contain a paper or film masking.





